Expansion Joints and Bellows MANUFACTURING, WELDING & TESTING Expansion Joints from Belman Flexible India are known for their exceptional product quality, consistently confirmed by positive customer feedback and our customer survey results. Therefore, the core focus on quality has always been a central part of Belman Flexibles India as same as the quality focus of the Belman Group. We own a large and open state-of-the-art production facility in Raipur, India where our flagship customised Expansion Joints have been produced since 2020. We are able to design, manufacture and test any type of Expansion Joints from standard to custom design in house. Our focus on quality assurance covers the entire production process including welding. Belman Group is known for exceptional and precise welding skills. Similarly, at Belman Flexibles India we are having the same experienced and well trained welders who are also trained in the Belman Group Headquarter in Denmark. Finally, when it comes to welding, its a combination of many governing factors such as client requests, project requirements and the requirements of the design codes. BELMAN GROUP BRILLIANCE CRAFTMANSHIP FOLLOWED BY THE YEARS OF EXPERIENCES Belman Group is globally recognised as an trusted name in high-end Expansion Joints. The high-quality of our Expansion Joints always lead towards long service life, as they are manufactured according to specific design codes, verified calculations and by following strict quality standards, as well as incorporating Belman Group’s expertise and craftsmanship. EVERYDAY our experienced and dedicated team at Belman Flexibles India create ultimate Flexible Solutions that satisfy clients from various industries and across boarders. Utilizing latest technologies and exceptional craftsmanship, we deliver outstanding Expansion Joint solutions of high quality creating value for money which is unbeatable – This is “our experience, your benefit” MADE IN INDIA TO INDUSTRY STANDARDS EXCEPTIONAL CRAFTMANSHIP CROWNED GLOBALLY FORMING BELLOWS Forming Belman Flexibles India is able to form bellows in diameters from DN 15 – 12.000 using the following forming methods: Punch forming Rolled forming Belman Flexible India is capable to produce welded pipes out of the plates. WELDING We usually get involved in projects, where Expansion Joints are a part of a critical application, therefore, we understand the importance of the supporting documentation. Thus detailed quotation, supporting calculations, extensive quality control and testing procedures will generally be a part of the project documentation. This also includes a study of provided specifications, close dialogue with the customer, inspection of welding consumables, materials and a sub-supplies audit, test, documentation and final inspection. Belman Flexible India’s welding specialists are well trained and posses necessary qualification to perform in-process welding tasks. Belman Flexibles India is capable to prepare the Welding Procedure Specification (WPS) and Welding Procedure Qualification Record (WPQR) as per different international welding and design standards and codes, including: Welding standards/Codes: ASME sec IX Design standards/Codes: EJMA, ASME Sec VIII-div 1 & 2, ASME B31.3 and ASME B31.1 Belman Flexible India’s production is capable to weld different materials including high alloy materials from the 0.25 mm thickness with using automated and manual welding process based on the approved WPS by the welding specialists which are also approved by the 3rd part. Welding processes are including, but not limited to: TIG welding, GTAW, 142 MAG/MIG welding, GMAW, 135, 131 ITP & TESTING Inspection test Plan generated by the quality management system makes sure that each step of manufacturing has the appropriate inspection points such as hold and witness points. Based on the manufacturing code, project specification, application, media, and eventual ship classification rules Belman Flexibles India performs a large variety of quality tests including destructive, non-destructive testing and proof testing. All tests can be witnessed by the 3rd part based on the customer and classification requirements. Destructive test: such as life cycle test and burst test to validate the design, i.e., vessels and offshore platforms Non-destructive test such as Visual testing, dye penetrant test, Radiography examination, Magnetic testing, ultrasonic testing, hardness testing and PMI for all applications Proof tests: leak test with air, leak test with helium and former gas, hydrostatic pressure test, vacuum test for all application Belman Flexibles India Trusted craftmanship worldwide +900,000 Expansion Joints installed globally.
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